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Formillionaire
western hat blocks in 3d printed plastic, with a brim plate and a brim outline
Info

Pork Pie & Sugarloaf Hat Blocks

100%
On-device, private
0.5cm
Hat-size precision
<60s
Photo to STL

The pork pie’s flat, telescoped crown top and the sugarloaf’s tall, rounded peak are two of the more distinctive shapes in millinery — and two of the trickier ones to get right without a dedicated block. Formillionaire prints both as accurate 3D hat blocks, with the pork pie also available as a full-range set covering several head sizes in one order.

Getting the Crown Top Right

A pork pie’s signature flat-topped, creased crown depends entirely on the block’s proportions — too shallow a telescope and the crease won’t hold; too deep and the hat looks top-heavy. These blocks are modeled to the proportions that give a clean, structured pork pie crown straight off the block.

What’s in the Range

  • Pork pie hat blocks, individual sizes
  • Pork pie hat block sets (multi-size)
  • Sugarloaf hat blocks

Add a Brim

Both styles usually take a narrower brim than a western hat. Use the brim plate generator to trace and print a brim plate sized to whichever pork pie or sugarloaf block you’re working with.

Products in This Category

Pork Pie Hat Block – 59cm – 3D Print STL File

Pork Pie Hat Block – 59cm – 3D Print STL File

21€ Buy on Etsy →
Sugarloaf Hat Block – 58cm – 3D Print STL File

Sugarloaf Hat Block – 58cm – 3D Print STL File

24€ Buy on Etsy →
Pork Pie Hat Block – 61cm – 3D Print STL File

Pork Pie Hat Block – 61cm – 3D Print STL File

21€ Buy on Etsy →
Pork Pie Hat Block Set – 55-62cm – 3D Print STL File

Pork Pie Hat Block Set – 55-62cm – 3D Print STL File

65€ Buy on Etsy →
Pork Pie Hat Block – 58cm – 3D Print STL File

Pork Pie Hat Block – 58cm – 3D Print STL File

21€ Buy on Etsy →
Sugarloaf Hat Block – 57cm – 3D Print STL File

Sugarloaf Hat Block – 57cm – 3D Print STL File

24€ Buy on Etsy →
Pork Pie Hat Block – 60cm – 3D Print STL File

Pork Pie Hat Block – 60cm – 3D Print STL File

21€ Buy on Etsy →
Sugarloaf Hat Block – 59cm – 3D Print STL File

Sugarloaf Hat Block – 59cm – 3D Print STL File

24€ Buy on Etsy →
Hardware

Hat Making Tools for Everyone | Professional 3D Tools

Pair your printed and exported plate with a professional wood-turned block set, sized and ready to go.

Hat Maker Starter Kit Premium – 3D Print STL File

Starter Kit

A complete hat-maker's starter kit — everything a beginner needs to get started, bundled as one download: a cattleman crown block, two open-crown blocks, and three hand tools (a pusher…

Sold via our Etsy shop — this site doesn't process payments directly.

DIY Conformateur Head-Measuring Tool – 3D Print STL File

A build-it-yourself conformateur — the classic millinery tool used to measure a precise head shape and size and transfer it onto paper or a block, for made-to-measure hats, historical reproductions,…

Sold via our Etsy shop — this site doesn't process payments directly.