Western and cowboy hats live or die by the crown block. Formillionaire’s western hat block range covers the classic silhouettes hatters actually reach for — the tall, rounded 10-Gallon crown, the flat-topped Cattleman, the curved Gus style, and a straight-sided tall-crown block for stiffer, more formal western shapes — all as 3D-printable STL files sized in real centimeters.
Built for Felt and Straw Alike
Each block is modeled to the crown height and taper a working hatter expects from that style, so steamed felt or wet straw sets into the correct shape without extra hand-shaping. Because the file is digital, printing a second copy in a slightly different size costs nothing but filament and time — no waiting on a specialist wood-turner.
Styles Covered
- 10-Gallon western hat blocks
- Cattleman cowboy crown blocks
- Gus-style cowboy hat blocks
- Tall-crown western hat blocks
- Drill Instructor (campaign hat) blocks
Pair It With a Brim
Most western styles also need a wide, stiff brim. Use the brim plate generator to trace your own brim pattern from a printed sheet and export a matching plate sized to the exact same head measurement as the block.
